After a bit of a struggle, I finally overcame my procrastination and planed the sheerclamps, prior to deck installation. I'm not sure why I had avoided this for so long, but on the hottest day of the season so far, I used my inadequate, cheap block plane and worked the clamps into the proper angle. Two templates are provided in the kit- the angle of the sheerclamp aft of the forward hanging knee should meet a 30" radius curve. At the bow, the angle changes to a 24" radius curve. I found that little planing was needed in the forward area, but the 30" area took a good bit of planing to meet the proper contour. I won't say my planing was skillfully done, but the final result should be reasonably acceptable.
Then before dehydration set in, I installed the aft deck section. The precut part was first coated on one side with unthickened epoxy. This side then was turned to face the interior of the aft air chamber. The endpour, sheerclamps, and bulkhead surface were then coated with mustard thickened epoxy, and the deck was clamped in place. I also applied a ratchet strap to temporarily hold the deck to the proper contour. Next, bronze ring nails were driven through the deck into the sheerclamp with the aid of a gauge that allowed them to be positioned squarely in the center of the sheerclamp. I spaced the nails along the sheerclamp every three inches, driving a couple on each side, alternating sides all the way to the stern. Once the nails were all driven, I wiped up some mustard epoxy drips, and went inside for a cool drink. I now know why boat builders tend to set up shop in Maine!
Total hours 32.75
After a bit of a struggle, I finally overcame my procrastination and planed the sheerclamps, prior to deck installation. I'm not sure why I had avoided this for so long, but on the hottest day of the season so far, I used my inadequate, cheap block plane and worked the clamps into the proper angle. Two templates are provided in the kit- the angle of the sheerclamp aft of the forward hanging knee should meet a 30" radius curve. At the bow, the angle changes to a 24" radius curve. I found that little planing was needed in the forward area, but the 30" area took a good bit of planing to meet the proper contour. I won't say my planing was skillfully done, but the final result should be reasonably acceptable.
Then before dehydration set in, I installed the aft deck section. The precut part was first coated on one side with unthickened epoxy. This side then was turned to face the interior of the aft air chamber. The endpour, sheerclamps, and bulkhead surface were then coated with mustard thickened epoxy, and the deck was clamped in place. I also applied a ratchet strap to temporarily hold the deck to the proper contour. Next, bronze ring nails were driven through the deck into the sheerclamp with the aid of a gauge that allowed them to be positioned squarely in the center of the sheerclamp. I spaced the nails along the sheerclamp every three inches, driving a couple on each side, alternating sides all the way to the stern. Once the nails were all driven, I wiped up some mustard epoxy drips, and went inside for a cool drink. I now know why boat builders tend to set up shop in Maine! Total hours 32.75
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